ZPS Shear Pump

The stator and rotor design of the ZPS shear pump enables instant shear homogenization of products, effectively preventing caking or incomplete processing. It operates by using centrifugal force generated from the high-speed relative motion between the stator and rotor to rapidly fling material outward, while simultaneously creating intense grinding, shearing, and cavitation effects between the inner surfaces of the shear teeth. Thanks to the large flow rate of the stator–rotor system and shear rates as high as 125,000 s⁻¹, production efficiency is improved, process times are shortened, multiphase products are mixed thoroughly and effectively in an instant, waste is reduced, and stable, fully blended emulsions and completely homogenized end products are produced. Shear pumps are also well-suited for handling batches with significant weight variations, helping to enhance product quality and yield. The forced feeding of material ensures consistent output quality from the shear pump. Based on our application experience, using a shear pump can enhance the effectiveness of stabilizers and reduce raw material usage by more than 10%.

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  • Product Description
    • Commodity name: ZPS Shear Pump

    The stator and rotor design of the ZPS shear pump enables instant shear homogenization of products, effectively preventing caking or incomplete processing. It operates by using centrifugal force generated from the high-speed relative motion between the stator and rotor to rapidly fling material outward, while simultaneously creating intense grinding, shearing, and cavitation effects between the inner surfaces of the shear teeth. Thanks to the large flow rate of the stator–rotor system and shear rates as high as 125,000 s⁻¹, production efficiency is improved, process times are shortened, multiphase products are mixed thoroughly and effectively in an instant, waste is reduced, and stable, fully blended emulsions and completely homogenized end products are produced. Shear pumps are also well-suited for handling batches with significant weight variations, helping to enhance product quality and yield. The forced feeding of material ensures consistent output quality from the shear pump. Based on our application experience, using a shear pump can enhance the effectiveness of stabilizers and reduce raw material usage by more than 10%.

    ZPS specifications and model numbers

    • 5 specifications
    • Impeller diameter 130–250 mm
    • Shear rate up to 125,000 1/s
    • Maximum speed 5,800 rpm
    • Conveyed product viscosity
    • Up to 100,000 mPas

     

    Industry Applications

    • Food industry: Homogenized tomato paste, soup bases, various jams, fruit juices, mashed potatoes, and mustard greens cakes.
    • Dairy Industry: Homogenized fermented dairy products, yogurt drinks, soft cheeses, butter, and so on.
    • Homogenized blended milk product: Such as ice cream, chocolate milk, cocoa milk, CMC, starch, malt extract, and so on.
    • Soft Drinks/Fruit Juice Industry: Homogenized concentrated fruit juice, long-fiber beverages, such as various fruit juice drinks and tea drinks.
    • Pharmaceutical/Biopharmaceutical Industry: Tissue homogenization, crushing of cells and tissues, injectables, antibiotics, medicinal ointments.
    • Daily Chemical/Cosmetics Industry: Emulsifies various creams, lipsticks, liquid detergents, facial cleansers, skincare products, and shampoos.
    • Chemical/Process Industry: Resin emulsification, surfactants, carbon black dispersion, dye coatings.
    • Homogeneous production: PVC plasticizers, various emulsifiers, photographic emulsions, additives, and so on.
    • Agrochemical industry: Suspension agent, fertilizer.
    • New Energy Industry: Lithium iron phosphate, positive and negative electrode slurries, carbon nanotube conductive slurry, etc.

     

    ZPS Series Selection Table

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