Mixer High-Efficiency Mixing System
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- Product Description
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- Commodity name: Mixer High-Efficiency Mixing System
It represents an improvement over traditional processes, significantly enhancing both homogenization quality and efficiency. Building upon the shear pump, Zicionpumps has designed and manufactured a highly versatile, high-efficiency mixing system—the Powder Mixer. This widely applicable equipment is specifically engineered for dissolving, emulsifying, and homogenizing both dry and wet powders. Using a support frame and piping, a self-priming pump and a shear pump are connected. Powder is added to a hopper, drawn into the pipeline by the self-priming pump, and conveyed to the shear pump for thorough mixing with liquid. The control console reduces operator workload and facilitates manual feeding.
Product Introduction
Once the control unit is installed, the high-efficiency mixing system enables automated operation. When integrated with packaging conveyors or other conveyor belts, it supports both automatic and semi-automatic feeding. The rotor–stator design of the ZPS shear pump meets the requirements for blending multiple products in varying proportions to produce a homogeneous mixture. Its instant shear‑homogenization capability effectively prevents caking or incomplete processing. Compared with conventional step‑by‑step methods, this efficient mixing approach employs a specially designed impeller, rotor, and stator assembly to draw in, shear, mix, and homogenize media containing diverse components. Consequently, the ZPS shear pump completes processing in a shorter time while minimizing residence time within the pump. This not only streamlines production but also broadens application scope, delivering excellent mixing results, stable emulsions, or thoroughly homogenized end products.
You can use this set of equipment.
- Dissolve sugar
- Dissolve various stabilizers or thickeners (CMC, xanthan gum, etc.)
- Mixing of composite beverages
- Dissolved egg powder in skim milk
- Dissolve gelatin powder in milk.
- Adding other liquid nutrients to milk
1. Compared with traditional mixing processes (e.g., solid–liquid mixing in a large blending tank using an agitator), using the Zicionpumps Powder Mixer can save you 90% of processing time. Thanks to its extremely high shear capability and constant rotational speed, the shear pump can break down large clumps of material and ensure consistent homogeneity across batches.
2. Shear pumps are suitable for processing various types of products. The product is forced to flow within the shear pump, ensuring the production of a continuous stream of high-quality, standardized output.
3. Due to the high shear rate of the shear pump, you can save varying amounts of raw material depending on the specific application; for example, when processing stabilizers, we have calculated that approximately 10% of the raw material can be saved.
4. Like other pumps, the Powder Mixer can be connected to a CIP system. Because the shear pump has a structure similar to that of a centrifugal pump, maintenance is also straightforward.
5. Compact in design, it requires only minimal space for full operation, and its parallel interfaces can be easily integrated into existing systems and production lines.Product Specifications
High-Efficiency Powder Mixer Dimensions (approx.) Standard interface Weight (approx.) Self-priming pump Power (kW) Shear pump Power (kW) Length × Width × Height (mm) DIN11851 Inlet/Outlet (Kg) ZPV17PM 4.0-5.5 ZPS325 4.0-11.0 1700*800*990 DN65/DN50 300 ZPV20PM 5.5-11.0 ZPS335 7.5-18.5 1700*800*990 DN65/DN50 350 ZPV22PM 11.0-15.0 ZPS345 15.0-30.0 2010*1050*1000 DN80/DN65 450 ZPV25PM 15.0-18.5 ZPS355 22.0-45.0 2010*1050*1000 DN80/DN65 620
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Zichen Pump Industry (Jiangsu) Co., Ltd.
Service Hotline: 400-186-9661
Email: Yel@Zicionpumps.com
Company Address: No. 26, Beilu Road, Yuewang Town, Shaxi Town, Taicang City, Jiangsu Province
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